#: locale=it ## Action ### URL LinkBehaviour_DE4762D9_C34B_728A_41E1_36145E77058D.source = http://www.legheleggere.com/ LinkBehaviour_73980B89_53B9_3825_41CB_AE978B8A547F.source = http://www.legheleggere.com/ PopupWebFrameBehaviour_9C69AC8E_8868_FDCD_41DC_058C252F5FB5.url = https://docs.google.com/presentation/d/e/2PACX-1vSqxvHSGpsvP4E5SVIQ0UC_kzfKQL1cpctueVoj_yVx0Md2w_jxEE_ELQ3zYzdS_w/embed?start=false&loop=false&delayms=3000 LinkBehaviour_C96D8976_D35D_8688_41D5_E1DF2E25F89F.source = mailto:a.bono1910@gmail.com LinkBehaviour_CF339031_D372_8688_41E7_62FB12DFD706.source = mailto:a.bono1910@gmail.com ## Hotspot ### Text HotspotPanoramaOverlayTextImage_AF1DCC9C_86FA_C385_41AF_8A96852553E7.text = \ \ GO BACK HotspotPanoramaOverlayTextImage_B618D626_862A_4E85_41D7_5D284F65D1C8.text = \ \ GO BACK HotspotPanoramaOverlayTextImage_A96D3493_862E_4382_41DF_21060C87D1A3.text = \ \ GO BACK HotspotPanoramaOverlayTextImage_8F69707C_85A3_1553_41DC_B83FFCA3F1AA.text = \ \ GO BACK HotspotPanoramaOverlayTextImage_A9046464_862A_C286_41B0_51E483FB8351.text = \ \ GO BACK HotspotPanoramaOverlayTextImage_A805A1EA_863F_C58D_41E0_AA0A8E2B550E.text = \ \ GO BACK HotspotPanoramaOverlayTextImage_B6448F48_862E_DE8D_41D7_E9440C78E6C3.text = \ \ GO BACK HotspotPanoramaOverlayTextImage_AFA0D2CC_86EB_C785_41E0_30670F23B6FF.text = \ \ GO BACK HotspotPanoramaOverlayTextImage_AFFDB2ED_86FE_4786_41DA_363CEF3DEF05.text = \ \ GO BACK HotspotPanoramaOverlayTextImage_B6747346_862A_C685_41D9_BD97C6AACBFC.text = \ \ GO BACK HotspotPanoramaOverlayTextImage_A9E7A91B_862B_C283_41D3_B41C3C5C5D4C.text = \ \ GO BACK HotspotPanoramaOverlayTextImage_8F64C06C_85A3_1572_41D6_52557129237F.text = \ \ GO TO DRONE VIEW HotspotPanoramaOverlayTextImage_A0C61A0A_8669_C682_41B3_7E776643F5A3.text = \ \ GO TO HALL HotspotPanoramaOverlayTextImage_A86E6048_8639_C28D_41C2_BF1D6BFD0A48.text = \ \ GO TO PLANT 1 HotspotPanoramaOverlayTextImage_8F6A507A_85A3_1557_41CC_529A7CB0C2D3.text = \ \ GO TO PLANT 2 HotspotPanoramaOverlayTextImage_A8743F74_8626_DE85_41DC_D0172675307D.text = \ \ GO TO PLANT 2 HotspotPanoramaOverlayTextImage_B1ECCC4D_8629_C286_41AF_301B88170BC0.text = \ \ GO TO PLANT 2 HotspotPanoramaOverlayTextImage_A813FA5A_863A_468D_41D4_14642C4B1990.text = \ \ GO TO PLANT 3 HotspotPanoramaOverlayTextImage_980D5E63_862A_7E82_41D5_A86553FDC4A0.text = \ \ PLANT 1 HotspotPanoramaOverlayTextImage_9B47FE06_862F_BE85_41B8_1C5F5B755AA5.text = \ \ PLANT 2 HotspotPanoramaOverlayTextImage_98BAEBA2_85D9_C5BD_41B2_691F8639D6B3.text = \ \ PLANT 3 HotspotPanoramaOverlayTextImage_C2FFEC87_D047_1E8A_41E4_CFB9EDD40DAA.text = \ \ SINGLE USE KIT HotspotPanoramaOverlayTextImage_C2768182_D043_068A_41E4_805638A659D9.text = \ \ VET HotspotPanoramaOverlayTextImage_AFCA400B_86EE_C283_41DD_C80F79CCAB19.text = 3D CONTROL HotspotPanoramaOverlayTextImage_C1EC296C_D017_A64B_41D2_71760CA98EBA.text = ANODIZING HotspotPanoramaOverlayTextImage_8F6AA07C_85A3_1553_41DB_766C8A852B1C.text = ANODIZING HotspotPanoramaOverlayTextImage_8F69107D_85A3_154D_41C4_7B0F45B84A5E.text = CLEAN ROOM HotspotPanoramaOverlayTextImage_8F6AF07E_85A3_154F_41D1_E95E15D1084D.text = CONTROL AND 100% BURR HotspotPanoramaOverlayTextImage_8F6BF06E_85A3_154E_41C4_A5313EA62D3B.text = DENTAL HotspotPanoramaOverlayTextImage_8F6BB06F_85A3_154E_41AE_E653B17FC9C6.text = EXTREMITIES HotspotPanoramaOverlayTextImage_8F6AE07B_85A3_1555_41DA_1E9BD902AF3C.text = GO BACK HotspotPanoramaOverlayTextImage_8F6B7071_85A3_1552_41D5_4A51942430EA.text = GO BACK HotspotPanoramaOverlayTextImage_8F649071_85A3_1552_41DB_13D5B3EE74F1.text = GO BACK HotspotPanoramaOverlayTextImage_8F6B2071_85A3_1552_41D4_8A32E9CF9C55.text = GO BACK HotspotPanoramaOverlayTextImage_8F69207D_85A3_154D_41DB_3D6B6C488304.text = GO BACK HotspotPanoramaOverlayTextImage_8F641070_85A3_1552_41D2_AF9C599BE6EC.text = GO BACK HotspotPanoramaOverlayTextImage_8F6AE07E_85A3_154F_41B7_E603E5EB91EF.text = GO BACK HotspotPanoramaOverlayTextImage_8F64A070_85A3_1552_41CA_7B0D24244D21.text = GO BACK HotspotPanoramaOverlayTextImage_8F6A207B_85A3_1555_41D2_9194AC1CF2A6.text = GO BACK HotspotPanoramaOverlayTextImage_8F6BF075_85A3_155D_41DB_AADCA85590ED.text = GO BACK HotspotPanoramaOverlayTextImage_8F64406F_85A3_154E_41D9_13F3940B849E.text = GO BACK HotspotPanoramaOverlayTextImage_8F6B306E_85A3_154E_41C2_73E76D2FDDD5.text = GO BACK HotspotPanoramaOverlayTextImage_8F6A207E_85A3_154F_41B3_9F264FE60724.text = GO BACK HotspotPanoramaOverlayTextImage_8F69F07D_85A3_154D_41D0_E793BF538FD6.text = GO BACK HotspotPanoramaOverlayTextImage_8F6B5071_85A3_1552_41D7_1463B22ECCDE.text = GO DOWNSTAIRS HotspotPanoramaOverlayTextImage_A07F3FF5_866B_BD87_41D1_CC575A620B1A.text = GO HERE HotspotPanoramaOverlayTextImage_B61B5625_862A_4E87_41DC_445663DE86C0.text = GO HERE HotspotPanoramaOverlayTextImage_A0FFB857_865A_4282_41D1_B733BA63D3D1.text = GO HERE HotspotPanoramaOverlayTextImage_B6445F46_862E_DE82_41B7_DA7026C36FD0.text = GO HERE HotspotPanoramaOverlayTextImage_ACEB0A25_86FE_4687_41DE_45872C60C03D.text = GO HERE HotspotPanoramaOverlayTextImage_8F6AD07B_85A3_1555_41C4_224022640193.text = GO HERE HotspotPanoramaOverlayTextImage_A93E5DE7_8629_DD82_41D7_B41CAD6B8903.text = GO HERE HotspotPanoramaOverlayTextImage_AB50E63E_863B_CE85_41C9_09AACD94F223.text = GO HERE HotspotPanoramaOverlayTextImage_A8234EE7_8626_DF83_41DC_62AE17CD4A32.text = GO HERE HotspotPanoramaOverlayTextImage_8F6A807C_85A3_1553_41C4_76AB7F9A0373.text = GO HERE HotspotPanoramaOverlayTextImage_AA27B36B_86DA_4683_41D6_7CD594A2AC45.text = GO HERE HotspotPanoramaOverlayTextImage_A9686FE1_8629_DDBF_41D1_0B3D0764C7EA.text = GO HERE HotspotPanoramaOverlayTextImage_8F6A107E_85A3_154F_41BA_E7CA307B5F05.text = GO HERE HotspotPanoramaOverlayTextImage_8F69307C_85A3_1553_41C4_FADE35EF4241.text = GO HERE HotspotPanoramaOverlayTextImage_A9E6291A_862B_C28D_41CD_E1F95E23BE01.text = GO HERE HotspotPanoramaOverlayTextImage_8F69D07D_85A3_154D_418B_F87C30AE41FD.text = GO HERE HotspotPanoramaOverlayTextImage_8F64906D_85A3_1572_419C_BD901C9E4361.text = GO OUTSIDE HotspotPanoramaOverlayTextImage_8F6A407A_85A3_1557_41D9_78B2B4CBA257.text = GO TO CONTROL AND PACKAGING DPT HotspotPanoramaOverlayTextImage_8F6A307A_85A3_1557_41D5_99A52205BDC3.text = GO TO FACTORY HotspotPanoramaOverlayTextImage_8F6A107B_85A3_1555_41D1_EAA8454A6B19.text = GO TO FACTORY HotspotPanoramaOverlayTextImage_8F64806D_85A3_1572_41D2_CEFC4A5245EA.text = GO TO FACTORY HotspotPanoramaOverlayTextImage_8F6B206E_85A3_154E_41D6_4C7ED72C3E96.text = GO TO FACTORY HotspotPanoramaOverlayTextImage_8F64206F_85A3_154E_41D1_E2E3AC3FBE9E.text = GO TO FACTORY HotspotPanoramaOverlayTextImage_8F6AF07B_85A3_1555_41C3_E7AB9D48E6AF.text = GO TO FINISHING DPT HotspotPanoramaOverlayTextImage_9BECD61A_862A_4E8D_41CE_DC74895932AA.text = GO TO HALL HotspotPanoramaOverlayTextImage_8F6B706D_85A3_1572_41D5_379F05D0FCED.text = GO TO HALL HotspotPanoramaOverlayTextImage_8F6B506D_85A3_1572_41C1_8ED4B923181F.text = GO TO MEETING ROOM HotspotPanoramaOverlayTextImage_AE2DE90F_866E_C283_41E0_534533CB9F06.text = GO TO OFFICES HotspotPanoramaOverlayTextImage_8F64306F_85A3_154E_41E0_325BDE92EE6C.text = GO TO OFFICES HotspotPanoramaOverlayTextImage_8F6B406D_85A3_1572_41DF_A92D9CCF736F.text = GO TO OFFICES HotspotPanoramaOverlayTextImage_8F64A06C_85A3_1572_41DF_2D1070D3C42A.text = GO TO OFFICES HotspotPanoramaOverlayTextImage_8F64C070_85A3_1552_41D4_CC4AAB886B42.text = GO TO PURCHASING HotspotPanoramaOverlayTextImage_AF448CA5_86E6_4387_41D5_A1EE3323E5F9.text = GO TO QUALITY DPT HotspotPanoramaOverlayTextImage_8F64D070_85A3_1552_41DF_B45FECC13CE1.text = GO TO SALES OFFICE HotspotPanoramaOverlayTextImage_8F64E070_85A3_1552_41D4_7A3ABA17847F.text = GO TO TECHNICAL DPT HotspotPanoramaOverlayTextImage_AC2517F7_8718_CCC1_41DD_6E90BD58FB22.text = GO UPSTAIRS HotspotPanoramaOverlayTextImage_AF141344_86E9_C685_41DA_D7FF2C2F2BB1.text = GO UPSTAIRS HotspotPanoramaOverlayTextImage_8F69507C_85A3_1553_41D2_DAC02736DF19.text = GREY AREA HotspotPanoramaOverlayTextImage_A0DC820D_865B_C687_4183_EC686ECB635C.text = MATERIAL ROBOT HotspotPanoramaOverlayTextImage_8F6BE075_85A3_155D_41C4_1C7986736538.text = MORI MACHINING CENTER HotspotPanoramaOverlayTextImage_AFB8ADDF_86E9_DD83_41D7_E76681B8C7AA.text = OPTICAL MEASUREMENT HotspotPanoramaOverlayTextImage_8F6A507E_85A3_154F_41D4_E47B95CA5EA9.text = PACKAGING HotspotPanoramaOverlayTextImage_AFA35BD3_86EE_4582_41AC_92901EC7EBA1.text = PLATE CONTROL HotspotPanoramaOverlayTextImage_A8BA71CF_863E_4583_41DB_78EBC036967E.text = RAW MATERIAL HotspotPanoramaOverlayTextImage_B5B26D46_8626_4285_4199_E06908328880.text = SANDBLASTING AND TUMBLING HotspotPanoramaOverlayTextImage_8F6AD07F_85A3_154D_41D6_D3463050E043.text = SCREWS PACKAGING HotspotPanoramaOverlayTextImage_8F6BD06E_85A3_154E_41D4_898FC477D10F.text = SPINE HotspotPanoramaOverlayTextImage_8F6B6071_85A3_1552_41B9_AFFEB9AD073C.text = TECHNICAL DPT HotspotPanoramaOverlayTextImage_A0DF120C_865B_C685_41A7_6827D58FE49A.text = TOOL CHANGE HotspotPanoramaOverlayTextImage_B193DBD3_865B_C582_41D1_C6C999D978C6.text = TOOL DISPENSER HotspotPanoramaOverlayTextImage_8F6B106E_85A3_154E_41DD_F608CEF1EADD.text = TRAUMA HotspotPanoramaOverlayTextImage_A8E915CD_863A_4D87_41E0_1DCBE06A78FE.text = TURNING CENTER HotspotPanoramaOverlayTextImage_C654C995_DD2C_30AD_41C7_52AAC4BFC740.text = 2024-2025 \ MILLING CENTER \ EXPANSION HotspotPanoramaOverlayTextImage_CCB72081_DF91_A31F_41E0_4EC2CE56B7EF.text = 2024-2025 \ MILLING CENTER \ EXPANSION HotspotPanoramaOverlayTextImage_CF607CC5_DD3C_30A2_41D2_4D16C1FC24C3.text = 2024-2025 \ MILLING CENTER \ EXPANSION ## Media ### Floorplan ### Image imlevel_F592A9BC_E9CF_7DF5_41E9_BACF8D1D32F6.url = media/map_124896AE_3B07_3386_41B0_5986A62AB792_it_0.png imlevel_F592C9BC_E9CF_7DF5_41D3_41671B6AE07F.url = 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SANDBLASTING AND TUMBLING


The presence of burr on the mechanical components is a sign of poor quality. For this reason, the use of devices for the removal of potential burr is common practice in the world of mechanical engineering.


In the medical field, also the micro-burr can be a bad problem if not removed. The passage of the burr is decisive after the mechanisation and before the finishing process.
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2022 EXPANSION


The business plan for the next years is very ambitious. This is why we acquired another building. The total area will triple. The plan has slowed down because of 2020 pandemy. We should have put the smaller shed into operation by now. Everything is postponed by a year, but we believe we can do it by the end of 2022.


How are we going to exploit the space?


We certainly have to expand the devices, given the productive loads. New lathes and new machining centers. This should give impetus to the departments that handles the realisation of equipment. We answered the customer requests in this way. They required specific equipment, in addition to implantable medical devices. This is not easy to find specialized companies on the market.


We are going to buy some new 3d printing machines for metal to satisfy the production needs that will increased, we think. We are forced to handle them thanks to external supplier by now.
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3D CONTROL


When the traditional control systems aren’t enough to guarantee the effectiveness of the measurements and especially the objectivity of the operator, automatic inspection machines come into play.


The 3D control machines are usually used for complex details. It’s possible to measure the structure of each complex details with just one machine. This procedures usually take the use of many tools (manual and automatic).


The planning stage of the measurements is logically more complex, but the speed of execution of the measurements is clearly more performing than other instruments, once the program is ready. The tolerance of the measurements with these machinery is usually tight, in hundredth-millimetre range. This is why the room, where this machine is located, is acclimatied at a constant temperature all year around. Even a few degrees can distort the measurements when hundredths are at stake.
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ANODIZING,
ELETTRO-POLISHING


The electro-polishing is a process of removal of the surface layer from a material. This is essential for the smoothing of surface roughness and so the elimination of micro-burr. It also eliminates the superficial microinclusioni that make the surface cleanable and sanitisable.


This department manages the anodizing of titanium (type III). We can modify the superficial colour of the component. The component is immersed in a reagent substance and we work on the voltage, applied to tank and time.


Why do we have to paint implantable medical devices? Not for aesthetic function.
The colour is a code. Each company has its own colour-code. Thanks to the different colours, the medical staff can immediately recognise the features of a product.
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CLEAN ROOM


In this room, also called clean room ISO 6, the packaging of the medical devices takes place. Only specialized staff can enter this room, thanks to the fingerprint. The direct connection with the clean room guarantees that the components, after being washed, are immediately packed.
The parameters that certify the air quality status in this room are certified every six months.
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CLEANING ROBOT


According to the type of products we use or our vision of the company, a robot for the floor cleaning could not miss. The robot is new, actually, but the habit to work in a clean environment is a “vice” we’ve always carried around, even before entering the medical sector.
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CONTROL AND 100% BURR DEPARTMENT


100% control over production. Medical devices need a 100% control before the packaging. That sounds hard to believe, but that’s it. The final check to verify if there’s still any burr is an operation managed by specialised staff that checks every component accurately. We have to find and eliminate possible burr that can cause damage. The process is valid for both human and vet use. There is no room for errors.


After meticolous checks, we can send the products to next stage.



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DENTAL


We have skills in various production districts which allow the creation of different products by type, material and use.


Our services and products for dental and maxillo surgery are:


• Complete monophasic dental system
• Complete bi-phasic dental system
• Torquato ratchet
• Prosthetic components
• Guided surgery
• Cad cam solution
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DENTAL


We have skills in various production districts which allow the creation of different products by type, material and use.


Our services and products for dental and maxillo surgery are:


• Complete monophasic dental system
• Complete bi-phasic dental system
• Torque ratchet
• Prosthetic components
• Guided surgery
• Cad cam solution
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EXTREMITIES


We have skills in various production districts which allow the creation of different products by type, material and use.


Our medical products for extremities are screws for:


• Hallux Valgus / Osteotomies
• Arthrodesis / Osteosynthesis
• Flat foot correction in child or adult
• Osteotomies and fractures
• Stabilisation totally intra osseous fixation
• Valgus pronated congenital essential child and adolescent



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GREY AREA


The cleaning system is an in-line system which is fully automated by robots in the loading and unloading phases and also in the intermediate phases of the cycle. The system consists of 6 tanks and a dryer. All the cleaning and rinsing tanks are equipped with multi-frequency ultrasounds. The cleaning cycle includes a washing in a detergent solution, a rinsing, a washing in tap water, rinsing in demineralized water and finally drying. The unloading of the material after the last step of the cycle takes place directly in a pass-box connected to the cleaning room where the product is packed. This operation takes plase in the clean room for sterile products. In this phase the primary packaging takes place (blister packs, tyvek bags or vacuum bags) which guarantees perfect sealing against external pollutants. The packaging work is perfected with the labeling and insertion of the blisters in the special boxes that are protected from dust by a transparent heat-shrink film. Once the operation is completed, the products are sent for sterilization with cycles validated by external suppliers.
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MATERIAL ROBOT


In a 4.0 company vision, a robot can’t miss to help our departments in some tasks such as the transfer of some pieces from the machine to the departments that have to take charge of them subsequently.


With this in mind, we are equipped with a robot, perfect for the task. Even if it couldn’t look like so performing, it is essential for a quick transfer of the pieces to the washing and control departments. This task was usually a charge of an operator who, at regular intervals, checked the machines to verify if there were pieces ready for withdrawal. The robot moves only when necessary. This make us save time. It is automatically “called” when the number of pieces is ready for the next step (even more than once in a few time). This procedure has reduced the processing time of the production, allowing the operator to dedicate to more rewarding and useful tasks.
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MORI MACHINING CENTER


The increase in production of some products (such as plates and components for tools) has required the investment in new 5-axis machining centers. We also choose to use some robots that can improve the production performance of the machines.


The use of these robots is necessary especially for plates (VET and human), considering the huge amount we produce daily.


We enhanced the department for the production of specific instruments thanks to the introduction of a new 5 axis working centers, but without robot. Considering the timing to produce the pieces and the geometrical difference between them, the use of a person isn’t necessary.
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OPTICAL
MEASUREMENT


The medical field often requires a 100% supervision on the production. This activity is logically very expensive. To minimise the impact on the final cost of the component, we invested a great deal in automatic control machines. Thanks to these machines, we drastically reduced the controlling times, fully preserving the quality of the products.


Among these machines that have been used to accelerate the quality control, there are the optical scan machines. We bought our first machine 4 years ago and last year another one was added to the equipment. We realised the full implications of using these machines in terms of effectiveness in speed and accuracy.


Thanks to these machines, the circular geometry components (typical of the turning operation) are checked very quickly. The planning stage is really intuitive and quick. The component is placed in position and the machine makes it rotate to make the scan, providing the operator the geometry of the piece. The operator has only to choose the measurement to check and then the machine will carry out checks independently. In the planning stage, the operator also indicates the variations of measurements (tolerance). This will allow the machine to state immediately which measurements are out of the tolerance or to provide an indication of a past test.
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PACKAGING DEPARTMENT


After the check, the product is packed according to validated procedures. In the case of non-sterile products, which require a high level of quality and cleanliness, but not a packaging in a clean room, the packaging in medical bags or ampoules is carried out in this area by qualified personnel using bagging machines or manually.



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PLATE CONTROL


Having inserted in our production unit some 5-axis machining centers to produce plates for traumatology, human and veterinarian sectors, we had to adapt also the quality control department. In fact, up to that time, the department was equipped only for the control of the components for turning.


The capability of this machine to measure specific levels, even with complex geometries, is useful and necessary for some components.


Thanks to this machine, as for other tools used for turning, we accelerated considerably the time for dimentional controls. We reduced the possibility of error by operators. The collected data are saved for each production lot, as for all the other devices of the quality department.
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RAW MATERIAL


The management and the identification of the raw material is priority for each company, even more if we’re considering a medical company. The use of a wrong material would be a problem, if not discovered in time. Please note that almost all the products we produce are implanted in human beings. For this reason, the management of the raw material is very important.


It should also be noted that the certification of the raw material is part of the papers included in every medical product.
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SCREWS AUTOMATIC PACKAGING


The semi-automatic machine for the packaging of the orthopaedic screws is the flagship of this department. Its installation has reduced the time for this operation. Beyond the automatic closure of the bags, it also puts a label with all the information about the product.


This machine allowed the workers to dedicate to more important tasks.
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SINGLE USE KIT


We produce customized single use kit for orthopedic surgery. From the single component to the complete kit.



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SPINE


We have skills in various production districts which allow the creation of different products by type, material and use.


Our medical products addressed to spine sector are:


• Monoaxial and polyaxial pedicle screws
• Hooks
• Straight and angled bars
• Cage (titanium and PEEK)



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TECHNICAL DPT


The first step for the production of a medical device starts by our technical office in order to evaluate the easibility of production.


Subsequently, the technicians evaluate the most suitable machine to be used and the sequence of operations to be carried out. The result of these activites is called “machine program”.
This program, whose simplified scheme can be seen in the image, will subsequently be sent to the machine tool selected for machining.
Obviously the implementation of these program is entrusted to very experienced personnel.


When the use of a 5-axis machining center is required to make the medical device, the various processes to be performed are evaluated by importing the customers' three-dimensional files into a CAD-CAM software. Thanks to these software, it is possible to evaluate on the screen all the various production phases, by entering the various parameters necessary for the simulation of the machining operations.


These simulations allow to evaluate in advance the most critical aspects of the processes and to find out suitable solutions for production. All at a much lower cost.
These software are also very important to evaluate different ways of making the piece. Generally several solutions are tried until the most suitable one is found out, all to the benefit of production times and therefore costs.


Only thanks to the experience of our operators, it is possible to go further and further in the search for simple and economical solutions, without sacrificing the quality of the particular products.
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TOOL DISPENSER


Every operator is responsible of the tool change. Five years ago, we introduced a new tool dispenser for a better management of the tool store and withdrawal. Thanks to the personal badge, every operator can have access to the dispenser and select the needed tool. The store will be automatically updated as well as the user history. A curiosity about the company that produces these dispensers: in the past, they made vending machines for videotapes. After this market miserable failure, not for their responsibilites, they took advantage of their know-how to create these new devices.
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TOTEM FOR TOOL CHANGE


On this monitor our operators can check the status of the tools for each machine. According to the colour (green – yellow – red), they know when it’s time to intervene and substitute the tools in advance. This is possible because the life cycle of every single tool used into production has been decided at an early stage. In the past, this activity was delegated to the experience and supervision of the operators. In this way, we simplified and standardise the process regardless of the experience of the operator.
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TRAUMA


We have skills in various production districts which allow the creation of different products by type, material and use.


Our medical products for trauma is focused on the Small fragment Locking Compression Plate (LCP) Systems which is developed by our company and applied to:


• Nailing System
• LCP locking compression plate & screws
• Screws systems
• Hexternal fixator





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TURNING CENTER 32mm


The choice to invest on the turning department with bar passage 32mm is due to the will to broaden the production potential of the intermedullary rods.


Thanks to this machine, we are able to work the rods up to a lenght of 440mm. Another important feature is the possibility to create deep holes on the rods, for the same lenght.
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TURNING CENTER


The lathes with sliding headstock are still the heart of our company. Since our foundation, they are the machines we chose to work with. They clearly evolved through the years as well as the sectors in which we work. We have 35 lathes with sliding headstock. The bars we can work on with these machines have a maximum of 25mm of diameter.


We mainly manufacture the following products: screws for the extremities, dental implants, pedicle screws for the spine and cannulated screws for trauma and many other kinds of medical device for orthopedic medical use.
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VERTICAL WAREHOUSE


The management of finished products is of vital importance. This is why we are equipped with a vertical warehouse. This is useful also to provide our clients with the possibility to stock up the components. The warehouse reassures them from potential production delays and it facilitates them on the market. They are aware of having a suppy, which is always available.
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VET


We have skills in various production districts which allow the creation of different products by type, material and use.


Our medical products addressed to vet sector are:


• Tibial Plateau Leveling Osteotomy (TPLO) System
• LCP Plates
• Complete spinal system for animal




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2022 EXPANSION


The business plan for the next years is very ambitious. This is why we acquired another building. The total area will triple. The plan has slowed down because of 2020 pandemy. We should have put the smaller shed into operation by now. Everything is postponed by a year, but we believe we can do it by the end of 2022.


How are we going to exploit the space?


We certainly have to expand the devices, given the productive loads. New lathes and new machining centers. This should give impetus to the departments that handles the realisation of equipment. We answered the customer requests in this way. They required specific equipment, in addition to implantable medical devices. This is not easy to find specialized companies on the market.


We are going to buy some new 3d printing machines for metal to satisfy the production needs that will increased, we think. We are forced to handle them thanks to external supplier by now.
HTMLText_E5E8AE69_C3C9_758B_41DC_4746EC747A35_mobile.html =
3D CONTROL


When the traditional control systems aren’t enough to guarantee the effectiveness of the measurements and especially the objectivity of the operator, automatic inspection machines come into play.


The 3D control machines are usually used for complex details. It’s possible to measure the structure of each complex details with just one machine. This procedures usually take the use of many tools (manual and automatic).


The planning stage of the measurements is logically more complex, but the speed of execution of the measurements is clearly more performing than other instruments, once the program is ready. The tolerance of the measurements with these machinery is usually tight, in hundredth-millimetre range. This is why the room, where this machine is located, is acclimatied at a constant temperature all year around. Even a few degrees can distort the measurements when hundredths are at stake.
HTMLText_E8E5EE1A_C3C9_5589_41E1_1BEFA48CDE8B_mobile.html =
ANODIZING,
ELETTRO-POLISHING


The electro-polishing is a process of removal of the surface layer from a material. This is essential for the smoothing of surface roughness and so the elimination of micro-burr. It also eliminates the superficial microinclusioni that make the surface cleanable and sanitisable.
This department manages the anodizing of titanium (type III). We can modify the superficial colour of the component. The component is immersed in a reagent substance and we work on the voltage, applied to tank and time.


Why do we have to paint implantable medical devices? Not for aesthetic function.
The colour is a code. Each company has its own colour-code. Thanks to the different colours, the medical staff can immediately recognise the features of a product.
HTMLText_EF2A9D99_C3C9_568A_41B4_1F116C8054CF_mobile.html =
CLEAN ROOM


In this room, also called clean room ISO 6, the packaging of the medical devices takes place. Only specialized staff can enter this room, thanks to the fingerprint. The direct connection with the clean room guarantees that the components, after being washed, are immediately packed.


The parameters that certify the air quality status in this room are certified every six months.
HTMLText_EA1852FE_C3FE_D289_41C2_723E921519F2_mobile.html =
CLEANING ROBOT


According to the type of products we use or our vision of the company, a robot for the floor cleaning could not miss. The robot is new, actually, but the habit to work in a clean environment is a “vice” we’ve always carried around, even before entering the medical sector.
HTMLText_EF30E98A_C3D7_BE89_41DC_47B050CF3388_mobile.html =
CONTROL AND 100% BURR DEPARTMENT


100% control over production. Medical devices need a 100% control before the packaging. That sounds hard to believe, but that’s it. The final check to verify if there’s still any burr is an operation managed by specialised staff that checks every component accurately. We have to find and eliminate possible burr that can cause damage. The process is valid for both human and vet use. There is no room for errors.


After meticolous checks, we can send the products to next stage.
HTMLText_D0AFD2A9_C339_528B_41E6_4EE234FFDD82_mobile.html =
DENTAL


We have skills in various production districts which allow the creation of different products by type, material and use.


Our services and products for dental and maxillo surgery are:


• Complete monophasic dental system
• Complete bi-phasic dental system
• Torque ratchet
• Prosthetic components
• Guided surgery
• Cad cam solution
HTMLText_E00A5F5B_C3D9_B38E_41C8_AC926C026E9A_mobile.html =
EXTREMITIES


We have skills in various production districts which allow the creation of different products by type, material and use.


Our medical products for extremities are screws for:


• Hallux Valgus / Osteotomies
• Arthrodesis / Osteosynthesis
• Flat foot correction in child or adult
• Osteotomies and fractures
• Stabilisation totally intra osseous fixation
• Valgus pronated congenital essential child and adolescent
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GREY AREA


The cleaning system is an in-line system which is fully automated by robots in in the loading and unloading phases and also in the intermediate phases of the cycle. The system consists of 6 tanks and a dryer. All the cleaning and rinsing tanks are equipped with multi-frequency ultrasounds. The cleaning cycle includes a washing in a detergent solution, a rinsing, a washing in tap water, rinsing in demineralized water and finally drying. The unloading of the material after the last step of the cycle takes place directly in a pass-box connected to the cleaning room where the product is packed. This operation takes plase in the clean room for sterile products. In this phase the primary packaging takes place (blister packs, tyvek bags or vacuum bags) which guarantees perfect sealing against external pollutants. The packaging work is perfected with the labeling and insertion of the blisters in the special boxes that are protected from dust by a transparent heat-shrink film. Once the operation is completed, the products are sent for sterilization with cycles validated by external suppliers.The cleaning system is an in-line system which is fully automated by robots in the loading and unloading phases and also in the intermediate phases of the cycle. The system consists of 6 tanks and a dryer. All the cleaning and rinsing tanks are equipped with multi-frequency ultrasounds. The cleaning cycle includes a washing in a detergent solution, a rinsing, a washing in tap water, rinsing in demineralized water and finally drying. The unloading of the material after the last step of the cycle takes place directly in a pass-box connected to the cleaning room where the product is packed. This operation takes plase in the clean room for sterile products. In this phase the primary packaging takes place (blister packs, tyvek bags or vacuum bags) which guarantees perfect sealing against external pollutants. The packaging work is perfected with the labeling and insertion of the blisters in the special boxes that are protected from dust by a transparent heat-shrink film. Once the operation is completed, the products are sent for sterilization with cycles validated by external suppliers.
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MATERIAL ROBOT


In a 4.0 company vision, a robot can’t miss to help our departments in some tasks such as the transfer of some pieces from the machine to the departments that have to take charge of them subsequently.


With this in mind, we are equipped with a robot, perfect for the task. Even if it couldn’t look like so performing, it is essential for a quick transfer of the pieces to the washing and control departments. This task was usually a charge of an operator who, at regular intervals, checked the machines to verify if there were pieces ready for withdrawal. The robot moves only when necessary. This make us save time. It is automatically “called” when the number of pieces is ready for the next step (even more than once in a few time). This procedure has reduced the processing time of the production, allowing the operator to dedicate to more rewarding and useful tasks.
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MORI MACHINING CENTER


The increase in production of some products (such as plates and components for tools) has required the investment in new 5-axis machining centers. We also choose to use some robots that can improve the production performance of the machines.


The use of these robots is necessary especially for plates (VET and human), considering the huge amount we produce daily.


We enhanced the department for the production of specific instruments thanks to the introduction of a new 5 axis working centers, but without robot. Considering the timing to produce the pieces and the geometrical difference between them, the use of a person isn’t necessary.
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MORI MACHINING CENTER


The increase in production of some products (such as plates and components for tools) has required the investment in new 5-axis machining centers. We also choose to use some robots that can improve the production performance of the machines.


The use of these robots is necessary especially for plates (VET and human), considering the huge amount we produce daily.


We enhanced the department for the production of specific instruments thanks to the introduction of a new 5 axis working centers, but without robot. Considering the timing to produce the pieces and the geometrical difference between them, the use of a person isn’t necessary.
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MORI MACHINING CENTER


The increase in production of some products (such as plates and components for tools) has required the investment in new 5-axis machining centers. We also choose to use some robots that can improve the production performance of the machines.


The use of these robots is necessary especially for plates (VET and human), considering the huge amount we produce daily.


We enhanced the department for the production of specific instruments thanks to the introduction of a new 5 axis working centers, but without robot. Considering the timing to produce the pieces and the geometrical difference between them, the use of a person isn’t necessary.
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MORI MACHINING CENTER


The increase in production of some products (such as plates and components for tools) has required the investment in new 5-axis machining centers. We also choose to use some robots that can improve the production performance of the machines.


The use of these robots is necessary especially for plates (VET and human), considering the huge amount we produce daily.


We enhanced the department for the production of specific instruments thanks to the introduction of a new 5 axis working centers, but without robot. Considering the timing to produce the pieces and the geometrical difference between them, the use of a person isn’t necessary.
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MORI MACHINING CENTER


The increase in production of some products (such as plates and components for tools) has required the investment in new 5-axis machining centers. We also choose to use some robots that can improve the production performance of the machines.


The use of these robots is necessary especially for plates (VET and human), considering the huge amount we produce daily.


We enhanced the department for the production of specific instruments thanks to the introduction of a new 5 axis working centers, but without robot. Considering the timing to produce the pieces and the geometrical difference between them, the use of a person isn’t necessary.
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MORI MACHINING CENTER


The increase in production of some products (such as plates and components for tools) has required the investment in new 5-axis machining centers. We also choose to use some robots that can improve the production performance of the machines.


The use of these robots is necessary especially for plates (VET and human), considering the huge amount we produce daily.


We enhanced the department for the production of specific instruments thanks to the introduction of a new 5 axis working centers, but without robot. Considering the timing to produce the pieces and the geometrical difference between them, the use of a person isn’t necessary.
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MORI MACHINING CENTER


The increase in production of some products (such as plates and components for tools) has required the investment in new 5-axis machining centers. We also choose to use some robots that can improve the production performance of the machines.


The use of these robots is necessary especially for plates (VET and human), considering the huge amount we produce daily.


We enhanced the department for the production of specific instruments thanks to the introduction of a new 5 axis working centers, but without robot. Considering the timing to produce the pieces and the geometrical difference between them, the use of a person isn’t necessary.
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OPTICAL
MEASUREMENT


The medical field often requires a 100% supervision on the production. This activity is logically very expensive. To minimise the impact on the final cost of the component, we invested a great deal in automatic control machines. Thanks to these machines, we drastically reduced the controlling times, fully preserving the quality of the products.


Among these machines that have been used to accelerate the quality control, there are the optical scan machines. We bought our first machine 4 years ago and last year another one was added to the equipment. We realised the full implications of using these machines in terms of effectiveness in speed and accuracy.


Thanks to these machines, the circular geometry components (typical of the turning operation) are checked very quickly. The planning stage is really intuitive and quick. The component is placed in position and the machine makes it rotate to make the scan, providing the operator the geometry of the piece. The operator has only to choose the measurement to check and then the machine will carry out checks independently. In the planning stage, the operator also indicates the variations of measurements (tolerance). This will allow the machine to state immediately which measurements are out of the tolerance or to provide an indication of a past test.
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PACKAGING DEPARTMENT


After the check, the product is packed according to validated procedures. In the case of non-sterile products, which require a high level of quality and cleanliness, but not a packaging in a clean room, the packaging in medical bags or ampoules is carried out in this area by qualified personnel using bagging machines or manually.
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PLATE CONTROL


Having inserted in our production unit some 5-axis machining centers to produce plates for traumatology, human and veterinarian sectors, we had to adapt also the quality control department. In fact, up to that time, the department was equipped only for the control of the components for turning.


The capability of this machine to measure specific levels, even with complex geometries, is useful and necessary for some components.


Thanks to this machine, as for other tools used for turning, we accelerated considerably the time for dimentional controls. We reduced the possibility of error by operators. The collected data are saved for each production lot, as for all the other devices of the quality department.
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RAW MATERIAL


The management and the identification of the raw material is priority for each company, even more if we’re considering a medical company. The use of a wrong material would be a problem, if not discovered in time. Please note that almost all the products we produce are implanted in human beings. For this reason, the management of the raw material is very important. It should also be noted that the certification of the raw material is part of the papers included in every medical product.
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SANDBLASTING AND TUMBLING


The presence of burr on the mechanical components is a sign of poor quality. For this reason, the use of devices for the removal of potential burr is common practice in the world of mechanical engineering.


In the medical field, also the micro-burr can be a bad problem if not removed. The passage of the burr is decisive after the mechanisation and before the finishing process.
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SCREWS AUTOMATIC PACKAGING


The semi-automatic machine for the packaging of the orthopaedic screws is the flagship of this department. Its installation has reduced the time for this operation. Beyond the automatic closure of the bags, it also puts a label with all the information about the product.


This machine allowed the workers to dedicate to more important tasks.
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SINGLE USE KIT


We produce customized single use kit for orthopedic surgery. From the single component to the complete kit.
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SPINE


We have skills in various production districts which allow the creation of different products by type, material and use.


Our medical products addressed to spine sector are:


• Monoaxial and polyaxial pedicle screws
• Hooks
• Straight and angled bars
• Cage (titanium and PEEK)
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TECHNICAL DPT


The first step for the production of a medical device starts by our technical office in order to evaluate the easibility of production.
Subsequently, the technicians evaluate the most suitable machine to be used and the sequence of operations to be carried out. The result of these activites is called “machine program”.
This program, whose simplified scheme can be seen in the image, will subsequently be sent to the machine tool selected for machining.
Obviously the implementation of these program is entrusted to very experienced personnel.


When the use of a 5-axis machining center is required to make the medical device, the various processes to be performed are evaluated by importing the customers' three-dimensional files into a CAD-CAM software. Thanks to these software, it is possible to evaluate on the screen all the various production phases, by entering the various parameters necessary for the simulation of the machining operations.


These simulations allow to evaluate in advance the most critical aspects of the processes and to find out suitable solutions for production. All at a much lower cost.
These software are also very important to evaluate different ways of making the piece. Generally several solutions are tried until the most suitable one is found out, all to the benefit of production times and therefore costs.


Only thanks to the experience of our operators, it is possible to go further and further in the search for simple and economical solutions, without sacrificing the quality of the particular products.
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TOOL DISPENSER


Every operator is responsible of the tool change. Five years ago, we introduced a new tool dispenser for a better management of the tool store and withdrawal. Thanks to the personal badge, every operator can have access to the dispenser and select the needed tool. The store will be automatically updated as well as the user history. A curiosity about the company that produces these dispensers: in the past, they made vending machines for videotapes. After this market miserable failure, not for their responsibilites, they took advantage of their know-how to create these new devices.
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TOTEM FOR TOOL CHANGE


On this monitor our operators can check the status of the tools for each machine. According to the colour (green – yellow – red), they know when it’s time to intervene and substitute the tools in advance. This is possible because the life cycle of every single tool used into production has been decided at an early stage. In the past, this activity was delegated to the experience and supervision of the operators. In this way, we simplified and standardise the process regardless of the experience of the operator.
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TRAUMA


We have skills in various production districts which allow the creation of different products by type, material and use.


Our medical products for trauma is focused on the Small fragment Locking Compression Plate (LCP) Systems which is developed by our company and applied to:


• Nailing System
• LCP locking compression plate & screws
• Screws systems
• Hexternal fixator
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TURNING CENTER 32mm


The choice to invest on the turning department with bar passage 32mm is due to the will to broaden the production potential of the intermedullary rods.


Thanks to this machine, we are able to work the rods up to a lenght of 440mm. Another important feature is the possibility to create deep holes on the rods, for the same lenght.
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TURNING CENTER


The lathes with sliding headstock are still the heart of our company. Since our foundation, they are the machines we chose to work with. They clearly evolved through the years as well as the sectors in which we work. We have 35 lathes with sliding headstock. The bars we can work on with these machines have a maximum of 25mm of diameter.


We mainly manufacture the following producst: screws for the extremities, dental implants, pedicle screws for the spine and cannulated screws for trauma and many other kinds of medical device for orthopedic medical use.
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VERTICAL WAREHOUSE


The management of finished products is of vital importance. This is why we are equipped with a vertical warehouse. This is useful also to provide our clients with the possibility to stock up the components. The warehouse reassures them from potential production delays and it facilitates them on the market. They are aware of having a suppy, which is always available.
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VET


We have skills in various production districts which allow the creation of different products by type, material and use.


Our medical products addressed to vet sector are:


• Tibial Plateau Leveling Osteotomy (TPLO) System
• LCP Plates
• Complete spinal system for animal
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